About Circulating cooling Water treatment plant

The cooling water treatment solution solves the problems of scaling, corrosion, microorganisms and deposition that are prone to occur in the cooling water system. In daily operation and maintenance, in addition to the water system and the solution itself, we should pay more attention to the water treatment solution The economic benefits brought about, that is, what value is brought by controlling the scaling, corrosion, microorganisms and deposition problems of the water system, focusing on the overall operating cost of the water system.

1) Save energy

Refrigerators, air compressors and other equipment use electric energy to drive the compressor to do work to meet the needs of the process, and are the largest power consumers in the factory. Improving the scale deposition and microbial problems of cooling water can greatly improve the heat exchange efficiency of the heat exchanger, thereby reducing the work of the compressor, which means saving power consumption. The most direct method is to track and compare the electricity consumption under similar running time and load conditions before and after the implementation of the water treatment scheme, so as to calculate the electricity cost savings.

2) Save water consumption

By increasing the concentration factor of cooling water, the water consumption of the system can be directly reduced. In addition, water consumption can also be saved by changing the way of water use and recycling and reusing sewage. The benefits of this part are easily calculated from the saved water consumption and the unit price of water used.

It should be noted that for specific water replenishment conditions, the cooling water system has its suitable operating concentration ratio, and it is not possible to blindly increase the concentration ratio and pursue water saving.

3) Reduce equipment downtime

Plate heat exchangers and shell-and-tube heat exchangers are commonly used key heat exchange equipment in the production process of factories. This type of equipment uses cooling water and process medium to exchange heat to cool the process medium to the temperature required by the process. When there are scale deposits and microbial problems in the cooling water, it is very easy to cause fouling of this type of heat exchange equipment, resulting in the inability of the process medium to cool down to the process temperature, resulting in interruption of production. The water treatment solution can reduce scaling, corrosion, microorganisms and deposition problems, maintain the cleanliness of the heat exchanger pipeline surface, greatly extend the continuous working time of heat exchange equipment, and improve production efficiency.

4) Extended the service life of equipment

The water treatment solution can greatly extend the service life of pipelines and equipment and protect customers' assets by slowing down the corrosion of water system pipelines and heat exchanger equipment. Through the corrosion rate coupon test, the metal corrosion rate of pipelines and equipment can be calculated, so as to estimate the service life of pipelines and equipment.

5) Reduce the cleaning frequency of heat exchange equipment

Scaling, microorganisms and deposition problems in the cooling water system greatly reduce the heat exchange efficiency of the heat exchanger, and easily cause the heat exchange pipeline to be fouled. The factory has to clean the heat exchanger to restore the working condition of the heat exchanger.

6) Benefits of System Process Improvement

Through a deep understanding of the customer's water system and professional knowledge, improvement measures are proposed for the factory's water use methods, recycling methods, and technological processes, and the benefits brought often far exceed the benefits of water treatment solutions. This is the essence of professional services. The maximum value is reflected, and this part is quantified by the benefits of specific renovation projects.

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